tension gas strut working principle
  2025/12/13| View:92

A tension gas spring (also called a pull-type gas spring) works on the opposite principle of a standard compression gas spring. Instead of pushing outward, it pulls inward.


1. Basic Structure

A tension gas spring consists of:

  • Cylinder filled with high-pressure nitrogen gas

  • Piston rod connected to a piston inside the cylinder

  • Seal and guide to prevent gas leakage

  • End fittings for mounting

In its natural (unloaded) state, the rod is fully pulled into the cylinder.


2. Working Principle

● Resting State

  • The nitrogen gas inside the cylinder is pre-pressurized.

  • Gas pressure acts on the piston area.

  • This pressure creates a constant pulling force, keeping the rod retracted.

● Extension (Pulling the Rod Out)

  • An external force pulls the rod outward.

  • The internal gas volume increases.

  • Gas pressure slightly decreases but still resists extension.

  • When released, the gas pressure pulls the rod back in automatically.

● Retraction

  • Once the external force is removed:

    • The stored gas energy pulls the piston rod inward.

    • The force remains nearly constant throughout the stroke.


3. Force Characteristics

  • Force direction: inward (tension force)

  • Force curve: relatively flat, with slight increase near full retraction

  • No external power required

  • Can include damping near the end of stroke if designed


4. Comparison with Compression Gas Spring

FeatureTension Gas SpringCompression Gas Spring
Default positionRod pulled inRod pushed out
Force directionPullingPushing
Typical useHolding things closedLifting / supporting
Safety behaviorFails closedFails open

5. Typical Applications

Tension gas springs are used when a controlled pulling force is needed:

  • Toolboxes & equipment covers

  • Industrial machine guards

  • Cable balancing systems

  • Access panels & inspection doors

  • Furniture (hidden pull mechanisms)

These are common in industrial equipment similar to applications you may already be familiar with in gas spring systems.


6. Key Advantages

  • Compact installation

  • Clean, maintenance-free

  • Smooth and controlled motion

  • Long service life